Intermittent bonded ribbon production line explained

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to compare its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.

Fiber Coloring Machine
Compact Fiber Unit
SZ Stranding Line

The stated construction speed for this particular production line is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. The complete process is important to evaluate, not just the stated speed.

Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Ask the supplier for its documentation package and check the system’s suitability for your cable design and operating requirements. Early planning for these details can minimize setup delays and make startup smoother.

Main Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Specified equipment speed: 600 m/min.
• Uses a split-type construction.
• Curing, monitoring, pulling, and take-up stages are included.
• Check utilities, reels, installation needs, and supplier documents before buying.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.

Produce Rollable Fiber Ribbons With Precision Bonding

A 16-spool pay-off supplies fiber to the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.

Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min

Construction speed is specified at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also offered for this system. Assess whether reel capacity suits your operating needs and anticipated changeover time.

Review The Production Line’s Key Equipment And Controls

Consistent output depends on aligning tension, resin placement, and UV exposure. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.

Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing

Electro-pneumatic adjustment is used for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers work individually or in linked groups.

Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Verify resin compatibility and operating conditions with the supplier.

The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.

Prepare Line Configuration, Installation, And Operating Conditions

Before the machine is delivered, prepare a dedicated operating area. An enclosed, clean, dry, draft-free space is required for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. Maintaining these conditions helps preserve equipment protection and operating precision.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.

• Allow space for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
• Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
• Include the main power feed-in cable in your site plan. The equipment package excludes connection cables and cable trays.

The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.

Obtain Pricing For A Ribbon Production Solution Matched To Your Needs

At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. When requesting a quote, share your fiber layout, output goals, cable requirements, reel preference, and factory conditions.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.

For pricing and configuration details matched to your production plan and site utilities, consult Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.